200mm Light Weight Twin Disc Clutch kit for Vag TDI & TFSI engines

200mm Light Weight Twin Disc Clutch kit for Vag TDI & TFSI engines

Applications:

Compatible with Audi, SEAT, Škoda, and Volkswagen models equipped with:

• 1.9 TDI, 2.0 TDI, 1.8T 20v, and 2.0 TFSI engines
• Fitted with 02Q / 02M 6-speed manual gearboxes

Total weight:

• Flywheel: 4.60 kg
• Clutch kit: 5.69 kg
• Combined: 10.29 kg

Kit Includes:

✔ 200mm Twin-Disc Clutch (5,69kg)

✔ 200mm Lightweight Flywheel (4,60kg)

✔ Special Stick-up Adapter

✔ Clutch disc alignment tool

 Component Features

Flywheel

• Weight: only 4,60 kg
• Material: Forged CrMo steel, nitriding heat-treated
• Hardness: HRC 58–62 → over twice as hard as standard flywheels
  → Prevents wear on starter ring gear in high-compression engines
• Longevity: High surface hardness = extended service life & reliability

Clutch Cover

• Material: Forged 6061-T6 aluminum, hard anodized
• Construction: Steel-riveted legs for near-lifetime durability. Hardened steel thrust buttons/rivets offer a smooth and durable surface for the clutch cover legs, pressure, and floater plates.
• The tightening torque for the cover-to-flywheel bolts (M8x1.25, grade 12.9) is 40 Nm.

Top/Pressure & Floating Plates

• Material: Forged chromoly steel, cryogenically treated (in some applications)

Sintered Clutch Discs — 200mm 

• Material: Proprietary blend of sintered metal compounds, engineered with precise manufacturing tolerances
• Standard version design: Three large friction pads for optimal engagement and reliability.
• Hub: Machined from forged chromoly steel and induction hardened for maximum strength and wear resistance
• Customization: Available on request (e.g. custom spline)

Clutch alignment tool: 

• Designed to match the exact geometry of your transmission input shaft and pilot bearing to ensure perfect clutch disc alignment during installation.

 Key Features & Benefits

✔ Twin-disc version rated over 800 hp / 1.000 Nm depending on specs

✔ Significant weight reduction vs OEM
→ Faster acceleration
→ Better throttle response
→ Improved handling & braking

✔ Improved shifting at high RPM

✔ Long lifespan of friction components → low replacement cost

✔ Plug & Play → No modifications required

✔ Excellent Pedal Feel & Modulation

Depending on the modifications already made, an adjustment may be necessary.